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> overhead crane inspection
overhead crane inspection
I. Pre-Operational Inspection
Verify that the crane is properly labeled with capacity and operational limits.
Check the operator's manual is available and in good condition.
Ensure all safety devices and alarms are functioning correctly.
Inspect the area for any hazards or obstructions.
II. Structural Inspection
Examine the crane structure for any visible cracks or deformities.
Inspect all welds for signs of wear or damage.
Check for corrosion or rust on structural components.
Ensure that all bolts and fasteners are present and secure.
III. Hoisting Mechanism Inspection
Inspect hooks for cracks, deformation, or wear.
Check the condition of the wire rope or chain for fraying or kinks.
Verify that the hoist brakes are functioning properly.
Test the limit switches to ensure they stop motion at the correct points.
IV. Electrical System Inspection
Check all electrical connections for signs of corrosion or damage.
Ensure that the control panel is functioning and all controls are operational.
Inspect the wiring for wear, fraying, or exposed conductors.
Test the emergency stop button and other safety features.
V. Operational Testing
Perform a function test of all movements (up, down, left, right).
Test the load limit devices to ensure they are operational.
Verify the smoothness of operation during hoisting and lowering.
Conduct a test lift with a certified load to confirm performance.
VI. Documentation and Reporting
Record all findings and any repairs needed in the inspection log.
Ensure that all inspection forms are completed and signed.
Schedule any necessary maintenance or follow-up inspections.
Review the inspection results with the crane operator and maintenance team.
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