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PCB Design Verification Checklsit

1. Design Rule Checks (DRC)

Verify clearance between traces, pads, and vias.

Check trace width against current carrying capacity.

Ensure all pads and vias are appropriately sized.

Confirm layer stack-up and thickness specifications.

2. Electrical Checks

Validate net connections and ensure there are no unconnected pins.

Confirm that no short circuits exist between nets.

Check for correct component polarity and orientation.

Verify that components are rated for their intended voltage and current.

3. Schematic Verification

Ensure all components are accounted for in the schematic.

Confirm that all connections are correctly represented.

Check for correct component values and ratings.

Validate power distribution network (PDN) integrity.

4. Simulation and Analysis

Run signal integrity simulations to assess performance.

Conduct thermal analysis to identify potential hotspots.

Perform power analysis to verify supply needs.

Evaluate timing analysis for critical signals.

5. Mechanical Verification

Check for proper component placement and orientations.

Ensure no components are placed in restricted areas (e.g., mounting holes).

Validate the dimensions of the PCB against the design specifications.

Ensure that the PCB outline matches the enclosure design.

6. Documentation and Review

Prepare and review fabrication drawings and assembly instructions.

Verify part numbers and descriptions match the bill of materials (BOM).

Ensure all design changes are documented and communicated.

Conduct a design review with team members for feedback.

7. Manufacturing Readiness

Confirm that all design files are in the correct format for manufacturing.

Verify that gerber files are generated correctly and match the design.

Ensure that all assembly notes and specifications are included.

Check for any special manufacturing requirements (e.g., surface finish).

8. Pre-production Verification

Conduct a pilot run or prototype assembly to identify potential issues.

Perform functional testing on prototypes to ensure design meets specifications.

Review test results and make necessary adjustments before final production.

Document lessons learned and update verification processes if necessary.

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