Piping fabrication, painting, internal coating, loose item supply & delivery

Residual Engineering

Review existing drawings and documentation for accuracy.

Conduct a comprehensive site survey to assess conditions.

Verify measurements against existing structures and systems.

Identify discrepancies and recommend adjustments.

Prepare detailed fabrication drawings based on survey findings.

Obtain approvals for revised drawings from relevant stakeholders.

Materials Procurement

Prepare a list of required materials based on fabrication drawings.

Verify specifications and compliance of materials with project requirements.

Solicit quotes from approved suppliers and evaluate options.

Place orders for materials and schedule delivery dates.

Inspect received materials for quality and conformity to specifications.

Maintain records of material purchases and delivery.

Shop Fabrication

Set up the fabrication shop and ensure all equipment is operational.

Cut and shape materials according to fabrication drawings.

Perform beveling and preparation of pipe ends as required.

Assemble components using appropriate methods (welding, flanging, etc.).

Apply internal coating to pipes as per specifications.

Conduct visual inspections during fabrication for quality assurance.

Perform non-destructive testing (NDT) on welds and joints.

External Painting

Prepare external surfaces by cleaning and removing contaminants.

Apply primer coat and ensure proper adhesion.

Inspect primer application for even coverage and consistency.

Apply finish coat according to project specifications.

Conduct visual inspection and adhesion tests after painting.

Document painting processes, including inspection results.

Inspection and Testing

Conduct a thorough inspection of fabricated items for compliance.

Perform pressure testing and/or leak testing as required.

Verify internal coating thickness and integrity.

Review documentation for all inspection and testing activities.

Address any deficiencies or non-conformities identified during inspections.

Seaworthy Packing

Prepare items for shipment, ensuring proper packing methods are used.

Use appropriate materials to protect items during transport.

Label packages clearly with handling instructions.

Prepare a packing list that includes all items being shipped.

Conduct a final inspection of packed items before loading.

Delivery to ADOC Stores in Mussafah

Confirm delivery schedule with transport logistics.

Organize transportation to ensure timely delivery.

Review delivery documents and packing list for accuracy.

Ensure that all items are loaded securely for transport.

Confirm receipt of items at the ADOC stores in Mussafah.

Obtain acknowledgment of receipt from ADOC stores personnel.

This checklist encompasses all the key steps involved in the project while ensuring thoroughness at each stage of the process.