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plate bending machine inspection checklist

General Inspection

Conduct a visual inspection of the machine’s exterior, looking for rust, corrosion, or paint peeling.

Ensure that all operational manuals and safety documentation are present and accessible.

Confirm that the machine is level and securely anchored to the floor to prevent movement during operation.

Check for proper labeling of controls and emergency stop locations.

Electrical Components

Inspect all electrical connections for signs of overheating, loose wires, or fraying insulation.

Test the functionality of circuit breakers and fuses by performing a manual reset.

Verify that control panels are free from dust and debris, ensuring all buttons and switches are operational.

Check the battery condition of any backup power or control systems, replacing as necessary.

Mechanical Components

Examine bending rolls for surface cracks, pitting, or excessive wear; measure roll diameter to ensure it meets specifications.

Inspect the hydraulic cylinders for leaks, ensuring seals are intact and functioning correctly.

Check bearings for proper lubrication and replace any that are worn or noisy.

Inspect the alignment of the machine, ensuring that the bending rolls are parallel and correctly positioned.

Operational Checks

Perform a dry run of the machine without load to check for smooth operation and proper functioning of all moving parts.

Conduct a bending test with a sample plate, measuring the angle and curvature against specifications; document results.

Monitor the machine’s response to control inputs to ensure there is no lag or erratic behavior.

Assess the effectiveness of the machine’s return mechanism, ensuring it operates smoothly after bending.

Safety Features

Test the functionality of emergency stop buttons from various operational positions to ensure rapid response.

Inspect the condition of safety guards and shields to verify they are intact and correctly positioned.

Confirm that audible alarms and visual indicators are operational and functioning as intended when triggered.

Ensure that personal protective equipment (PPE) is available and that operators are aware of its use.

Documentation and Compliance

Review the machine’s maintenance history, verifying that all scheduled maintenance has been completed on time.

Check compliance with relevant safety standards and regulations, such as OSHA or ANSI guidelines, ensuring all updates are documented.

Verify that operators have valid certifications and have undergone recent safety training regarding machine operation.

Document any inspection findings, corrective actions taken, and recommendations for future maintenance or upgrades.

This checklist provides a comprehensive approach to ensure that a plate bending machine is safe, efficient, and compliant with operational standards.

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