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Press brake machine checklist

1. Pre-Operation Inspection

Check the machine's overall condition for any visible damage or wear.

Inspect the electrical connections for signs of wear or damage.

Ensure all safety guards and shields are in place and functional.

Verify that the emergency stop button is operational.

Check hydraulic fluid levels and look for leaks.

Inspect the tooling setup for proper alignment and secure fittings.

2. Safety Checks

Ensure that all operators are wearing appropriate personal protective equipment (PPE).

Check for safety glasses, gloves, and hearing protection.
Verify that steel-toed boots are worn.
Ensure that any loose clothing or jewelry is secured.
Confirm that all required PPE is in good condition.

Confirm that safety interlocks are functioning correctly.

Inspect all safety guards and interlock switches.
Test each interlock by attempting to operate the machine.
Ensure machine does not operate when interlocks are disengaged.
Document any issues and notify maintenance if necessary.

Review the machine’s operational manual and safety guidelines with operators.

Gather all operators for a safety briefing.
Distribute copies of the operational manual.
Highlight key safety procedures and emergency protocols.
Encourage questions and clarify any uncertainties.

Ensure that the workstation is clear of unnecessary personnel and obstacles.

Inspect the area around the press brake for clutter.
Remove any tools or materials not in use.
Verify that only authorized personnel are present.
Establish a safe perimeter around the machine.

Test the functionality of the foot pedal or control switches.

Check for any visible damage to pedals or switches.
Press the foot pedal to ensure it activates the machine.
Test all control switches for responsiveness.
Report any malfunctioning controls immediately.

3. Operational Setup

Confirm that the correct die and punch are installed for the job.

Set the proper bending angle and length according to the job specifications.

Adjust back gauge settings for accurate positioning of the material.

Calibrate the machine settings as per the manufacturer’s recommendations.

Perform a dry run without material to ensure all settings are correct.

4. Material Preparation

Verify that the material is free of defects and meets job specifications.

Ensure that the material is cut to the required length.

Check for proper material thickness and properties.

5. During Operation

Monitor the machine for unusual noises or vibrations during operation.

Keep an eye on the bending process to ensure quality and accuracy.

Maintain communication with the machine operator for safety and efficiency.

6. Post-Operation Procedures

Turn off the machine and disconnect power after use.

Clean the work area and remove any scrap material.

Inspect the dies and tooling for wear or damage after operation.

Document any issues encountered during operation for future reference.

Schedule maintenance or repairs as needed.

7. Maintenance Checks

Follow a regular maintenance schedule as per the manufacturer’s guidelines.

Check hydraulic systems for leaks and functionality regularly.

Inspect electrical components for wear and tear.

Lubricate moving parts as necessary to ensure smooth operation.

Keep a log of maintenance activities and any repairs conducted.

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