press machine inspection checklist

1. Preliminary Inspection

2. Electrical Inspection

3. Mechanical Inspection

  • Visually inspect belts for fraying or cracking.
  • Check gears for signs of wear or grinding.
  • Ensure all fasteners are secure and not loose.
  • Test for proper tension in belts.
  • Listen for unusual noises during operation.
  • Use a level to check alignment of the ram.
  • Measure play using a dial indicator.
  • Ensure lubrication points are accessible and clean.
  • Inspect for any visible signs of wear on slides.
  • Verify that all adjustment mechanisms function correctly.
  • Inspect hoses and connections for signs of leakage.
  • Check the hydraulic fluid reservoir for proper levels.
  • Look for any discoloration or contamination in fluid.
  • Test hydraulic pressure with a gauge.
  • Ensure all safety valves are operational.

4. Safety Features Inspection

  • Verify interlock operation by engaging and disengaging each switch.
  • Check for proper alignment and secure mounting.
  • Inspect wiring for wear or damage.
  • Document any malfunctions or required adjustments.
  • Test the emergency stop button functionality.
  • Observe the machine's response to the emergency stop activation.
  • Check reset procedures for proper operation.
  • Confirm visibility and accessibility of emergency stop controls.
  • Inspect mats for tears, wear, or misalignment.
  • Test barrier integrity and secure attachment.
  • Ensure mats and barriers are positioned correctly to prevent access.
  • Document any observed deficiencies or required repairs.

5. Operational Testing

6. Maintenance Review

7. Documentation

8. Follow-Up Actions

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