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press machine inspection checklist

1. Pre-Operational Checks

Verify that all safety guards are in place and functioning.

Check the emergency stop button for proper operation.

Inspect the machine for any visible signs of wear or damage.

Ensure that the machine is clean and free from debris.

2. Electrical System Inspection

Inspect electrical connections for corrosion or damage.

Verify that circuit breakers and fuses are intact and functioning.

Check the control panel for any warning lights or error messages.

Ensure that all wiring is properly secured and insulated.

3. Hydraulic System Inspection

Check hydraulic fluid levels and top up if necessary.

Inspect hydraulic hoses for leaks, cracks, or wear.

Verify that the hydraulic system operates smoothly without unusual noises.

Test the pressure relief valve for proper operation.

4. Mechanical Components Inspection

Inspect the ram and die for wear or damage.

Check alignment of the machine components.

Lubricate all moving parts as per the manufacturer’s specifications.

Inspect bearings and bushings for wear and replace if necessary.

5. Safety Features Check

Test all safety interlocks to ensure they are functioning correctly.

Verify that the machine has proper signage for safety instructions.

Ensure that operators are equipped with appropriate personal protective equipment (PPE).

Check that a first aid kit is available and stocked.

6. Operational Testing

Perform a test run with no load to check machine operation.

Monitor noise levels during operation for abnormal sounds.

Test the machine with a sample load to verify performance.

Document any irregularities and address them promptly.

7. Documentation and Reporting

Record all inspection findings and actions taken.

Update the maintenance log with details of inspections and repairs.

Ensure compliance with relevant safety and operational standards.

Schedule the next inspection date based on manufacturer recommendations or usage.

8. Final Review

Review checklist items to confirm all inspections are complete.

Ensure all tools and equipment used during inspection are accounted for.

Brief operators and staff on any issues found and corrective actions taken.

File the inspection report in the appropriate location for future reference.

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