process audit cheklist for assembly

1. Incoming Components Inspection

2. Project-Specific Documentation Review

  • Access the latest project files stored in the designated repository.
  • Verify that all assembly instructions match the current engineering drawings.
  • Cross-check with the project manager for any undocumented changes.
  • Ensure all documents are properly labeled with dates and revision numbers.
  • Locate the SOPs specific to the project in the documentation folder.
  • Confirm that SOPs are readily accessible to all assembly personnel.
  • Check for training records indicating that staff are familiar with the SOPs.
  • Ensure SOPs reflect current practices and comply with industry standards.
  • Review the version history of each document to identify changes.
  • Ensure that all revisions are properly documented with dates and authors.
  • Confirm that the latest versions are distributed to all relevant teams.
  • Establish a system for tracking future revisions and updates.
  • Evaluate the documentation for clarity and ease of understanding.
  • Check that all necessary steps for assembly are included and detailed.
  • Solicit feedback from assembly personnel on documentation usability.
  • Identify any gaps in information that could hinder the assembly process.

3. Personnel Competence Assessment

4. Machinery and Tool Evaluation

  • Conduct a visual inspection for wear and damage.
  • Test each machine's operational capabilities.
  • Ensure all safety features are functioning correctly.
  • Document any malfunctions or required repairs.
  • Review maintenance logs for accuracy and completeness.
  • Check for scheduled maintenance dates and compliance.
  • Confirm any completed maintenance tasks are documented.
  • Identify overdue maintenance and prioritize immediate attention.
  • Examine calibration certificates for validity.
  • Ensure calibration frequency aligns with industry standards.
  • Confirm that tools are calibrated to appropriate specifications.
  • Document any discrepancies and schedule recalibration if necessary.
  • Review documentation for approved modifications.
  • Inspect modified equipment for compliance with safety standards.
  • Assess the impact of modifications on performance.
  • Ensure modifications are recorded in maintenance records.

5. Material Handling and Storage Practices

6. 5S Implementation for Project Workstations

7. Laboratory Testing Procedures for Components

8. Warehouse Evaluation for Component Storage

9. Reporting Findings and Corrective Actions

10. Continuous Improvement for Project PN

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