pump piping design check list in oil and gas

1. General Design Considerations

2. Piping Material Selection

3. Pipe Sizing and Layout

  • Determine flow rate in GPM or m³/h.
  • Use the Darcy-Weisbach equation or Hazen-Williams formula.
  • Consider fluid properties like viscosity and density.
  • Account for future capacity needs.
  • Select standard pipe sizes based on calculations.
  • Map out the proposed piping layout.
  • Identify potential obstacles (equipment, walls).
  • Minimize the number of bends; prefer straight runs.
  • Use gradual curves where bends are necessary.
  • Follow industry best practices for routing.
  • Identify points of elevation change in the layout.
  • Calculate pressure drop due to elevation using Bernoulli's equation.
  • Consider pump performance curves for elevation losses.
  • Adjust pipe size or pump specifications accordingly.
  • Document elevation impact in design reports.
  • Review clearance requirements from relevant codes.
  • Ensure access for inspection and maintenance tools.
  • Account for thermal expansion and contraction.
  • Check for compatibility with other equipment layout.
  • Document clearance measurements in design plans.

4. Support and Anchoring

5. Valves and Fittings

6. Pump Station Design

7. Safety and Environmental Considerations

8. Documentation and Review