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> pump piping design check list in oil and gas
pump piping design check list in oil and gas
1. General Design Considerations
Confirm the pump type and specifications.
Verify fluid properties (viscosity, density, temperature).
Determine flow rates and pressure requirements.
Assess the need for a surge analysis.
2. Piping Material Selection
Identify the appropriate material for the fluid being transported.
Ensure compatibility with operating conditions (temperature, pressure).
Check for corrosion resistance and mechanical properties.
Review industry standards and codes for material selection.
3. Pipe Sizing and Layout
Calculate the required pipe diameter based on flow rates.
Determine flow rate in GPM or m³/h.
Use the Darcy-Weisbach equation or Hazen-Williams formula.
Consider fluid properties like viscosity and density.
Account for future capacity needs.
Select standard pipe sizes based on calculations.
Ensure proper pipe routing to minimize bends and obstructions.
Map out the proposed piping layout.
Identify potential obstacles (equipment, walls).
Minimize the number of bends; prefer straight runs.
Use gradual curves where bends are necessary.
Follow industry best practices for routing.
Evaluate elevation changes and their impact on pressure drop.
Identify points of elevation change in the layout.
Calculate pressure drop due to elevation using Bernoulli's equation.
Consider pump performance curves for elevation losses.
Adjust pipe size or pump specifications accordingly.
Document elevation impact in design reports.
Confirm clearances for maintenance and operation.
Review clearance requirements from relevant codes.
Ensure access for inspection and maintenance tools.
Account for thermal expansion and contraction.
Check for compatibility with other equipment layout.
Document clearance measurements in design plans.
Here are some additional steps that could be included in the "Pipe Sizing and Layout" section of the new pump piping design checklist
Assess the need for thermal expansion considerations in pipe layout
Determine the appropriate pipe slope for drainage and drainage points
Verify compatibility of pipe materials with the transported fluids to prevent corrosion and ensure longevity
Consider the effects of fluid velocity on erosion and noise within the piping system
Plan for future expansions or modifications in pipe layout and sizing
Identify and mark locations for instrumentation and monitoring equipment along the pipe run
Review and comply with applicable codes and standards related to pipe sizing and layout
Confirm the availability of sufficient space for insulation, if required
Evaluate potential for vapor or air pockets in the layout and plan for venting if necessary
Develop a plan for identifying and minimizing potential leak points in the layout
4. Support and Anchoring
Determine support spacing based on pipe size and material.
Design supports to accommodate thermal expansion.
Assess the need for flexibility loops or expansion joints.
Ensure proper anchoring to prevent movement under pressure.
5. Valves and Fittings
Specify valve types and locations (isolation, control, check).
Ensure fittings are compatible with pipe material and size.
Evaluate the need for strainers or filters in the system.
Review valve operation and access for maintenance.
6. Pump Station Design
Verify pump station layout for optimal access and operation.
Ensure adequate space for equipment and maintenance.
Assess electrical and instrumentation requirements.
Confirm safety measures and emergency shut-off systems.
7. Safety and Environmental Considerations
Review safety standards and regulations applicable to design.
Incorporate leak detection and emergency response measures.
Assess environmental impacts and mitigation strategies.
Ensure compliance with local and federal regulations.
8. Documentation and Review
Compile design calculations and assumptions.
Prepare and review isometric drawings and layouts.
Ensure all design documents meet company and industry standards.
Schedule peer reviews and incorporate feedback into design.
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