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PVC Compounding line cleanup checklist

1. Pre-Cleanup Preparation

Ensure all personnel are equipped with appropriate PPE (Personal Protective Equipment).

Gather necessary cleaning supplies and tools (e.g., brushes, solvents, rags).

Shut down the compounding line safely and follow lockout/tagout procedures.

Inform relevant personnel about the cleanup process.

2. Material Removal

Remove any remaining PVC material from the feed hoppers.

Clear out any residual material from the extruder barrel.

Empty and clean the discharge area, including any collection bins.

Dispose of any scrap or waste material according to company policies.

3. Equipment Cleaning

Clean all parts of the extruder (screws, barrels, and dies) using appropriate cleaning agents.

Wipe down the surface of the entire compounding line, including control panels and conveyor belts.

Inspect and clean any auxiliary equipment (e.g., feeders, blenders, and coolers).

Check and clean any filters or screens used in the process.

4. Inspection and Maintenance

Inspect all equipment for wear, damage, or needed repairs.

Lubricate moving parts as per maintenance schedule.

Verify that all safety guards and covers are in place.

Check electrical connections and ensure they are secure.

5. Documentation

Record the cleanup activities in the maintenance log.

Note any issues or repairs needed for future reference.

Update inventory records for cleaning supplies used.

Communicate the completion of cleanup to relevant personnel.

6. Final Review

Conduct a walkthrough of the compounding line to ensure thorough cleaning.

Ensure all tools and cleaning supplies are put away properly.

Confirm that the area is clear and safe for the next production run.

Review any safety or operational changes with the team before resuming operations.

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