Pyrolysis (PY) and a Thermal Separation Probe (TSP) preventive maintenance

Review the maintenance log and previous inspection reports.

Gather necessary tools and replacement parts.

Notify relevant personnel of scheduled maintenance.

Ensure all safety gear is worn (gloves, goggles, etc.).

Disconnect power supply to the pyrolysis unit.

Verify that the system is cool and free of hazardous materials.

Inspect the exterior for signs of wear or damage.

Check all electrical connections and wiring for frays or loose connections.

Examine the insulation for integrity and any signs of degradation.

Inspect the feed system for clogs or damage.

Verify that the heating elements are functioning properly.

Check the gas collection system for leaks or blockages.

Calibrate sensors and control systems as needed.

Conduct a test run to ensure operational efficiency.

Monitor emissions to ensure compliance with environmental standards.

Record findings and any maintenance performed in the logbook.

Update maintenance schedules based on findings.

Notify management of any critical issues that need addressing.

Review the previous maintenance records and performance data.

Assemble necessary tools and replacement components.

Inform pertinent personnel about the maintenance schedule.

Equip with appropriate personal protective equipment (PPE).

Disconnect power supply to the thermal separation probe.

Ensure the unit is at a safe temperature and free from hazardous substances.

Conduct a visual inspection for physical damage or wear.

Check electrical connections for security and integrity.

Inspect tubing and fittings for leaks or corrosion.

Verify the functionality of heating elements and sensors.

Inspect the collection chamber for residues or blockages.

Test the vacuum system for proper operation.

Calibrate the temperature and pressure sensors.

Perform a performance test to assess operational efficiency.

Monitor output to ensure it meets specified quality standards.

Document all findings, repairs, and calibrations in the maintenance log.

Adjust future maintenance schedules based on the current inspection.

Report any significant issues to management for further action.