Risk assessment hazard checklist according to EN ISO 12100

Define the scope of the risk assessment.

Identify the machinery or equipment to be assessed.

Gather relevant documentation (design specifications, operating manuals, etc.).

Assemble a risk assessment team with appropriate expertise.

Conduct a walkthrough of the machinery or equipment.

Identify potential hazards associated with the machinery (mechanical, electrical, thermal, etc.).

Consider the entire lifecycle of the machinery (design, construction, operation, maintenance, and decommissioning).

Review past accident reports and near-misses related to similar machinery.

Evaluate the likelihood of occurrence of each identified hazard.

Assess the severity of potential injuries or damage resulting from each hazard.

Determine the level of risk using a risk matrix or similar tool.

Document findings for each identified hazard.

Compare the assessed risks against acceptable risk criteria.

Prioritize the hazards based on their risk levels.

Identify which risks require further action or mitigation.

Identify existing control measures currently in place.

Develop additional measures to eliminate or reduce risks (engineering controls, administrative controls, PPE).

Evaluate the effectiveness of proposed control measures.

Assign responsibilities for implementing risk control measures.

Document the entire risk assessment process, including findings and decisions made.

Communicate the results of the risk assessment to relevant stakeholders.

Ensure that all personnel are trained on identified hazards and control measures.

Establish a plan for regular review of the risk assessment.

Monitor the effectiveness of implemented control measures.

Update the risk assessment as necessary (e.g., when changes to machinery or processes occur).

Encourage feedback from operators and maintenance personnel.

Incorporate lessons learned from incidents or near-misses into future risk assessments.

Foster a culture of safety and continuous improvement within the organization.