Sheet Metal
Preparation and Planning
- Examine all project documents closely.
- Note key measurements and details.
- Identify any discrepancies or missing information.
- Consult with relevant stakeholders as needed.
- List all required materials based on specifications.
- Calculate quantities needed for each material.
- Verify availability of materials with suppliers.
- Order materials in advance to prevent delays.
- Create a list of tools required for tasks.
- Ensure tools are in good working condition.
- Arrange for any specialized equipment rentals.
- Check for any additional accessories or parts.
- Review safety regulations relevant to the project.
- Identify necessary personal protective equipment (PPE).
- Train team members on safety protocols.
- Set up emergency procedures and contact information.
Material Procurement
- Identify required sheet metal types and quantities.
- Select vendors based on pricing, availability, and reputation.
- Place orders with clear specifications and delivery timelines.
- Confirm order receipt and track delivery status.
- Review delivery documents for accuracy.
- Check that materials match ordered specifications and standards.
- Document any discrepancies for future reference.
- Ensure compliance with project requirements.
- Examine all sheets for visible damage or irregularities.
- Use calibrated tools for accurate measurements.
- Report and document defects immediately.
- Arrange for replacement or return if defects are found.
Fabrication
- Select a clean, organized workspace.
- Gather all essential tools: shears, bender, safety goggles, gloves.
- Ensure proper ventilation and lighting.
- Place safety equipment within reach.
- Identify emergency exits and first aid kit location.
- Use a calibrated measuring tape for accuracy.
- Mark measurements clearly with a metal scribe.
- Double-check measurements before marking.
- Use a straight edge for alignment.
- Label parts for easy identification during fabrication.
- Select appropriate cutting tool (shears, plasma cutter).
- Secure metal on a stable surface.
- Follow marked lines carefully while cutting.
- Wear safety goggles to protect eyes.
- Discard metal scraps in a designated area.
- Use a metal brake for precise bends.
- Align metal correctly in the brake.
- Apply even pressure while bending.
- Check angles with a protractor.
- Reinforce bends as required for strength.
- Use a deburring tool to smooth edges.
- Sand rough surfaces with appropriate grit paper.
- Inspect for any remaining sharp points.
- Wear gloves during cleaning to prevent cuts.
- Dispose of any metal shavings properly.
Assembly
- Select the correct fasteners based on material and load requirements
- Pre-drill holes if necessary to avoid material splitting
- Use a torque wrench to tighten bolts to specified torque
- Ensure screws and rivets are flush with surfaces
- Check all parts against the assembly drawing
- Use clamps to hold parts in place during assembly
- Adjust components as needed to ensure a snug fit
- Verify alignment using a level or straight edge
- Prepare surfaces by cleaning and removing contaminants
- Set up proper ventilation to avoid fumes
- Select appropriate welding/soldering method for materials
- Inspect welds/solder joints for uniformity and strength
Inspection and Quality Control
- Check dimensions with calibrated tools.
- Examine surface finish for defects.
- Ensure all seams and joints are properly formed.
- Test functionality where applicable.
- Assess overall appearance and workmanship.
- Review project specifications thoroughly.
- Cross-check materials used against the specifications.
- Confirm that all design requirements are met.
- Ensure that installation meets specified guidelines.
- Record any deviations for further review.
- Note specific discrepancies observed during inspection.
- Detail the corrective actions implemented.
- Assign responsibility for each corrective action.
- Set deadlines for completion of corrections.
- Maintain records for future reference and audits.
Installation
- Clear the area of debris and hazards.
- Set up safety barriers and signage.
- Ensure proper ventilation and lighting.
- Provide personal protective equipment (PPE) for all workers.
- Review safety protocols and emergency procedures.
- Use appropriate vehicles for transport.
- Secure components to prevent movement during transit.
- Verify delivery against project inventory list.
- Inspect components for damage before unloading.
- Carefully unload components using proper lifting techniques.
- Refer to project drawings for specifications.
- Align components accurately before fastening.
- Use appropriate fasteners and tools for installation.
- Seal joints and connections as required.
- Maintain consistent spacing and alignment throughout installation.
- Inspect all installations for compliance with guidelines.
- Make necessary adjustments for alignment and fit.
- Test for functionality and stability.
- Document any discrepancies or modifications.
- Ensure the installation meets quality standards before completion.
Completion and Review
- Remove all tools and equipment from the site.
- Collect all scrap metal and waste materials.
- Sort materials for recycling or disposal.
- Ensure proper disposal according to local regulations.
- Leave the work area in a safe and tidy condition.
- Compare completed work with project specifications.
- Identify any discrepancies or deviations.
- Consult blueprints and project documents for accuracy.
- Make notes on any required adjustments.
- Prepare a summary of findings for the project file.
- Schedule a meeting with all team members.
- Encourage open discussion about the project.
- Ask specific questions about challenges faced.
- Note suggestions for improvements.
- Compile feedback into a report for review.
- Review feedback and project outcomes.
- Identify key takeaways and insights.
- Write a summary of lessons learned.
- Share the document with the team.
- Store in a centralized location for future reference.
Use in Manifestly