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Tig Welding Machine maintenance

Daily Maintenance

Inspect the welding machine for any visible signs of wear or damage.

Check the gas supply levels and ensure proper cylinder handling.

Test the functionality of the cooling system by listening for unusual noises.

Clean the welding torch and check for any obstructions.

Verify that all safety equipment is in place and operational.

Weekly Maintenance

Tighten any loose screws, bolts, or connections on the machine.

Inspect and clean the air filters to ensure proper airflow.

Check the electrical connections for signs of wear or corrosion.

Test the ground clamp for secure connections and effectiveness.

Review and replenish any necessary consumables (e.g., electrodes, tips).

Monthly Maintenance

Replace the tungsten electrode if signs of significant wear are evident.

Thoroughly clean the cooling system, including the coolant reservoir.

Inspect hoses and cables for any signs of damage or fraying.

Perform a thorough inspection of the gas lines for leaks or damage.

Check and clean the machine’s exterior and surroundings for debris.

Quarterly Maintenance

Conduct a full operational test of the welding machine under load conditions.

Inspect the internal components for any signs of wear, and clean as needed.

Verify that all electrical and gas connections adhere to safety standards.

Review and update maintenance logs and compliance records.

Schedule any required professional servicing if issues are detected.

Annual Maintenance

Perform a comprehensive inspection and service of the welding machine by a qualified technician.

Replace any aging or worn components proactively to prevent failures.

Update the machine’s software or firmware if applicable.

Review safety protocols and training for all personnel operating the machine.

Conduct a thorough review of the machine's documentation and service history.

Safety Instructions

Always wear appropriate personal protective equipment (PPE) including gloves, helmets, and protective clothing.

Ensure that the work area is well-ventilated and free from flammable materials.

Familiarize yourself with the location and operation of emergency stop buttons and fire extinguishers.

Conduct safety briefings regularly to reinforce safe operating procedures.

Ensure that all operators are trained and certified in proper welding techniques and machine operation.

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