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Home > trials Die casting cell with Dosing furnace, sprayer, ABB robot

trials Die casting cell with Dosing furnace, sprayer, ABB robot

Ensure all equipment is clean and free of debris.

Verify that the dosing furnace is filled with the appropriate metal alloy.

Check that the sprayer is properly calibrated for the specific die being used.

Confirm that the ABB robot is programmed and ready for operation.

Inspect all safety equipment and ensure it is in place.

Set the die in the die casting machine securely.

Adjust the temperature settings on the dosing furnace according to the material specifications.

Position the sprayer for optimal coverage on the die.

Load the ABB robot with the necessary tools for automation.

Conduct a pre-operation check of all connections and settings.

Start the dosing furnace and allow the metal to reach the required temperature.

Begin the die casting process by activating the ABB robot to initiate the pouring.

Monitor the sprayer’s operation to ensure even application of the release agent.

Observe the die casting cycle for any irregularities or defects.

Record data on cycle times, temperatures, and any anomalies for analysis.

Allow the die to cool before removal.

Inspect the cast parts for quality and dimensional accuracy.

Clean the sprayer and die casting machine after the trial.

Analyze collected data to evaluate process performance.

Adjust settings and parameters for future trials based on findings.

Complete a detailed report of the trial outcomes.

Document any issues encountered and corrective actions taken.

Update process documentation with any changes made during the trial.

Share findings with relevant stakeholders for review and input.

Schedule follow-up trials or adjustments as necessary.

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