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tube bending machine inspection checklist

1. Initial Setup and Environment Check

Ensure the machine is positioned on a solid, level surface.

Verify that the work area is well-lit and free from obstructions.

Check that all necessary tools and materials are readily accessible.

Confirm that appropriate personal protective equipment (PPE) is available and in use.

2. Machine Condition Assessment

Inspect the machine frame for any cracks or deformities.

Check for rust or corrosion on metal surfaces.

Look for loose or missing bolts and screws on the machine structure.

Ensure that all moving parts have no excessive play or obstruction.

3. Electrical System Examination

Check the main power supply and ensure it meets voltage requirements.

Inspect all wiring for signs of wear, fraying, or damage.

Test all machine control buttons for responsiveness and functionality.

Ensure that the main circuit breaker is operational and correctly rated for the machine.

4. Hydraulic System Evaluation

Inspect hydraulic fluid for contamination and proper levels.

Check all hydraulic fittings and hoses for tightness and signs of leaks.

Test the operation of hydraulic pumps and cylinder movement.

Monitor for unusual noises during hydraulic operation.

5. Mechanical Integrity Review

Examine the bending die for wear, chips, or cracks.

Assess the condition of the mandrel and check for proper fit.

Ensure that the clamping system is secure and functions smoothly.

Inspect all gears and pulleys for signs of wear and proper alignment.

6. Calibration and Performance Testing

Use calibrated measuring tools to verify bend angles against specifications.

Conduct test bends and measure for consistency and accuracy.

Record the time taken for each bend and check for deviations from norms.

Adjust machine settings as necessary based on test results, documenting changes.

7. Safety System Check

Perform a functional test on all safety switches and interlocks.

Ensure that emergency stop functions can be activated quickly and effectively.

Confirm that safety guards are intact and properly installed.

Review and update safety protocols, ensuring all operators are trained.

8. Maintenance Log and Reporting

Document all findings from the inspection in detail.

Note any repairs needed and prioritize them accordingly.

Update maintenance schedules based on machine usage and inspection findings.

Communicate any critical issues to management and schedule follow-up actions.

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