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visual inspection checklist for control valve

1. General Inspection

Verify the identification tag is present and legible.

Check for overall cleanliness of the valve exterior.

Inspect for any signs of corrosion or rust.

Ensure all bolts, nuts, and fasteners are tight and secure.

2. Body and Bonnet Inspection

Inspect the valve body for cracks or deformation.

Check the bonnet for any signs of leakage.

Verify that all body connections are secure and leak-free.

Examine the valve for any physical damage or wear.

3. Actuator and Mechanism Inspection

Ensure the actuator is properly mounted and aligned.

Check for any signs of wear on the actuator components.

Verify that the manual override function operates smoothly.

Inspect the linkage and ensure there is no binding or obstruction.

4. Sealing and Gasket Inspection

Check the condition of seals and gaskets for wear or damage.

Inspect for any signs of leakage around the seal areas.

Confirm that gaskets are properly seated and aligned.

5. Trim and Internal Component Inspection

Inspect the valve trim for wear or damage.

Check the seating surfaces for pitting or scratches.

Ensure that the plug or disk moves freely within the body.

Verify the integrity of any internal components, such as springs or bushings.

6. Performance and Operational Checks

Perform a manual operation to ensure smooth valve movement.

Check for unusual noises during operation.

Confirm that the valve responds correctly to control signals.

Inspect for proper function of any position indicators or sensors.

7. Final Checks and Documentation

Ensure that all inspection findings are documented.

Confirm compliance with relevant standards and specifications.

Record any required maintenance or repairs needed.

Ensure the inspection checklist is signed and dated by the inspector.

Here are some additional steps that could be included in the Final Checks and Documentation section of the control valve inspection checklist

Verify that all inspection data is entered into the maintenance management system

Attach photographs or diagrams to support findings where applicable

Review and summarize inspection results with the maintenance team

Ensure that any deviations from standards are documented and addressed

Schedule follow-up inspections or maintenance actions as required

Confirm that all tools and equipment used during inspection are accounted for and properly stored

Review and update any relevant maintenance procedures based on inspection findings

Ensure that all safety measures were followed during the inspection process

Provide a copy of the inspection report to relevant stakeholders or departments

Archive the inspection report in accordance with company policy and regulatory requirements

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