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> Wire harness
Wire harness
1. Design Evaluation
Analyze design requirements and specifications
Verify wire routing and layout
Confirm pin assignments and functionality
Ensure design considers thermal and mechanical stresses
2. Component Selection
Choose appropriate connectors and terminals
Select suitable wire types for the application
Verify the sourcing of components for quality
Ensure components meet regulatory standards
3. Preparation for Assembly
Organize workspace and gather necessary tools
Cut wires to specified lengths based on design
Strip and tin wire ends as required
Prepare connectors and terminals for assembly
4. Assembly Verification
Assemble wire harness according to specifications
Ensure correct orientation of connectors
Secure wires with ties or channels as needed
Check for any potential mechanical interference
5. Testing and Validation
Perform electrical testing for continuity and shorts
Conduct functional tests to verify performance
Check for proper connector engagement
Measure insulation resistance to ensure safety
6. Documentation and Compliance
Record test results and inspections
Confirm adherence to applicable standards
Maintain a log of materials and components used
Prepare final assembly report for client review
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